Monday 15 December 2014

Application Procedure Part 7



S NO:
Treatment & Substrate

Tin / M.S / Fiber / Cement Sheet - Industrial Corrugated Roof

Surface Preparation:

  • Clean the shed from dust / grease/oil / rust
  • If any rust/ corrosion present on the metal sheet; dissolve & clean the rust on sheet with Mx Rustop; specially the joints & bolts.
  • If on asbestos sheet old black algae is present; sprinkle some Alga R Solution ( algae remover); rub & clean the roof with wire brush; wash the surface again with fresh water using pressure pump.


Cooling
Waterproofing & Cooling

1] Apply Mx Cool guard on overall sheet –2Coat
(200sq ft. / Unit /coat) (1 Unit - 2kg pwd. +2 Lt Water)

2] Apply Mx Cool Top on overall shed -2 coat (120 sq. ft. / Kg / coat)

3] Apply TranSeal on overall shed -1coat  (110 sq. ft./ Lt/ Coat)


Note:
1) Coverage of Mx Cool guard & HI seal Bond may vary on cement sheet.

2) If fabric is installed only on joints of overlapping of sheets and holes; its imp to cover the entire sheet by at least cooling treatment, so that fabric edges do not open / it does not cracks due to heat, leading to failure of water proofing.
1) Gap of joint overlapping of sheet ( if gap is more than 5 mm) to be closed with white foam & HI seal Bond (White foam in join only)

2) In case of asbestos or cement corrugate sheet apply a coat of diluted Mx Cool Guard / HI Seal Slurry/ Nanoseal dry look to reduce porosity and excessive absorption of HI Seal Bond.

3] Stick fabric with HI Seal Bond using brush and taking out any bubbles - 1 coat.
(40 sq. ft./ Kg/ coat) 

4] Apply HI Seal Slurry Solution with white cement or Mx Cool Guard - 1 coat (only on fabric of joint )
(50 sq. ft./ Kg / coat)

5] Apply Mx Cool guard on overall sheet – 2 coats
(180 sq. ft. / Unit)
(1 Unit - 2kg pwd. +2 kg liq)

6] Apply Mx Cool Top on overall sheet -2 coat
(110 sq. ft./ Kg / coat )

7] Apply TranSeal on overall sheet -1 coat
(100 sq. ft./ Lt/Coat)




I.P.S – Cemented smooth Roof

Surface Preparation:

  • Clean the roof from dust / grease/oil / rust
  • If on old roof black algae is present; sprinkle some Alga R solution (algae remover); rub & clean the roof with wire brush; wash the surface again with fresh water using pressure pump.


Cooling on Cemented Roof
Waterproofing & Cooling on cemented Roof

1] Apply Mx Cool guard on overall roof –2 coats
(180 sq. ft. / Unit)
(1 Unit - 2kg pwd. + 2.5 Lt Water)

2] Apply Mx Cool Top regular on overall roof - 2 coats
(110sq. ft. / Kg / coat )

3] Apply TranSeal on overall roof -1 coat
(100 sq. ft./ Kg/ coat)

Note:
Coverage of Mx Cool guard & HI seal Bond may vary when applied on cement surface.

1] Crack filling by injecting HI Seal Slurry
(Mixing Ratio- Cement 3kg+water 1.5kg+ slurry 1kg) OR TranSeal PF.

2] Apply HI Seal Slurry - 1 coat. On over all roof.
(Mixing Ratio-Cement 3kg+water 1kg+ slurry 1kg)

OR Apply a saturated coat of TranSeal PF - 1 coat
(40 sq. ft./ Kg/ coat)


3] Mx Cool Guard – 2 coat.
(180 sq. ft. / unit / 2 coats )
(Mixing ratio - 2kg pwd. +2 kg water)

4] Mx Cool Top -1 coat.
(110 sq. ft./ Kg / Coat)

5] TranSeal -1 coat.
(100sq.ft./ Lt / Coat)

Note:
Hi Seal Slurry coat can be avoided and in its place Hi seal slurry can be added with Mx Cool Guard ( Mixing ratio – I unit of 2 kg powder + 1.5 Lt Hi Seal Slurry liquid + 1-1.5 Lt water )





 

Tiles / China mosaic roof

Surface Preparation:

  • Scrub the glazed tiles with sand paper, to give bonding with coatings on slight rough surface.
  • Clean the roof from dust / grease/oil / rust
  • If on old roof black algae is present; sprinkle some diluted Hydrogen peroxide; rub & clean the roof with wire brush; wash the surface again with fresh water using pressure pump.
  • Joints to be treated need to be cleaned properly & if any joint is open, it has to be filled with HI seal slurry or TranSeal PF.


Cooling
Waterproofing & Cooling


1] Apply Mx Cool guard on overall roof –2 coats
(200 sq. ft. / Unit / 2 coats)
(1 Unit - 2kg pwd. + 2 Lt Water)

2] Apply Mx Cool Top regular on overall roof - 2 coats
(120sq. ft. / Kg / coat )

3] Apply TranSeal on overall roof -1 coat
(110 sq. ft./ Kg/ coat)

Note:
Coverage of Mx Cool guard & HI seal Bond may vary when applied on cement surface.

1] Crack filling by injecting HI Seal Slurry
(Mixing Ratio- Cement 3kg+water 1.5kg+ slurry 1kg) OR TranSeal PF.

2] Apply HI Seal Slurry - 1 coat. On over all roof.
(Mixing Ratio-Cement 3kg+water 1kg+ slurry 1.5 kg)

OR Apply a saturated coat of TranSeal PF - 1 coat
(60 sq. ft./ Kg/ coat)


3] Mx Cool Guard – 2 coat.
( 180 -200 sq. ft. / unit / 2 coats )
(Mixing ratio - 2kg pwd. +2 kg water)

4] Mx Cool Top -1 coat.
(120 sq. ft./ Kg / Coat)

5] TranSeal -1 coat.
(110sq.ft./ Lt / Coat)

Note:
Hi Seal Slurry coat can be avoided and in its place Hi seal slurry can be added with Mx Cool Guard ( Mixing ratio – I unit of 2 kg powder + 1.5 Lt Hi Seal Slurry liquid + 1-1.5 Lt water )


I.P.S – Cemented smooth / RCC Roof

Surface Preparation:

  • Clean the roof from dust / grease/oil / rust
  • If on old roof black algae is present; sprinkle some Alga R solution (algae remover); rub & clean the roof with wire brush; wash the surface again with fresh water using pressure pump.


Waterproofing on RCC/ Sunk area


Option 1-

1) Crack filling with HI Seal Slurry Solution (Mixing ratio - Cement 3kg + Water 1.5kg + Hi Seal Slurry 1kg) OR by injecting TranSeal PF & cover the gap with highly elasto meric compound.


2) Apply a saturated coat of TranSeal PF – 1 coat
(35 sq.ft./Lt/Coat on RCC)

3) HI Seal Slurry Solution - 2 coat. On Over all area
(Mixing ratio - Cement 3kg + water 1kg + liq slurry 1kg)  

Note: First coat of Hi Seal Slurry coat need to be slightly diluted / thin and second coat need to be thick.

Option 2-

1- Crack filling with HI Seal Slurry Solution (Mixing ratio - Cement 3kg + Water 1.5kg + Hi Seal Slurry 1kg) OR by injecting TranSeal PF. & cover the gap with highly elastomeric compound.


2-Apply a saturated coat of TranSeal PF- 1 coat all over the roof.
(35  sq.ft./Lt/Coat on RCC)

2-Stick fabric with HI Seal Bond / Hi Seal Slurry with grey cement using brush and taking out any bubbles - 1 coat.
(40  Sq. ft. / Kg/ coat).

3-Apply HI Seal Slurry Solution with grey cement – 1-2 coat
(Mixing ratio - Cement 3kg + water 1kg + liq slurry 1kg
(50 sq. ft./ Kg / coat)



On site Preparation:
HI Seal Slurry:
Mixing ratio of HI seal Slurry Solution on site-
For Crack filling -Grey Cement 3kg + water 1.5 kg + HI Seal Slurry Liquid 1kg
For over all layer for water proofing on roof -Grey Cement 3kg + water 1 kg + HI Seal Slurry liquid 1kg
Mx Cool guard:
Making of Mx Cool guard on site:          
  • In a bucket take 1 Lt of water; to this add 1 unit of Cool Guard (2 Kg of Mx Cool guard powder) with continuous stirring & mix to form smooth paste.
  • Add another 1Lt of water & form a uniform solution of Mx Cool guard by stirring.
  • Pot life of prepared Mx Cool guard is 4-6 Hrs.
  • While applying Mx Cool Guard coating, stirrer and use the solution in between the brush application.

Note: For waterproofing 1 Lit of Hi Seal Slurry liquid and 1.5 Lt of water can be added to 2 Kg Mx Cool Guard powder. 










Coverage:
As per different substrates – product in direct contact with the substrate –
SUBSTRATE ROOF
Mx Coolguard1 coat (1 Unit - 2kg pwd. )
Mx  Cool Top
TranSeal
HI seal Slurry
HI seal Bond

Cement sheet / asbestos sheet ( corrugated )
170-190 sq. ft. / Unit (Ratio of Liq 1 Kg + 2 Lt Water)
100 -110 sq. ft.  / Kg / coat
110 sq. ft. / lt./ coat
( 100 in FASCRS Seal Treatment)
70 sq. ft. / coat for very diluted HI Seal Slurry (1:3 Hi Seal Slurry : Water) on direct asbestos / cement corrugated sheet to increase the coverage of Cool Guard
25 – 30 when applied directly in case of FASCRS seal treatment
Metal sheet/ fiber/ MS sheet
200 sq. ft. (Liq ratio -2 Kg + 1 Water)
120  sq. ft. / Kg / coat
120 sq. ft. / lt./ coat
( 100 in FASCRS Seal Treatment)
NA
25 – 30 when applied directly in case of FASCRS seal treatment
Cement plaster smooth / IPS
180 - 200 sq. ft.
100 -110 sq. ft.  / Kg / coat
100-110 sq. ft. / lt./ coat

1.5 liter to be added in cool guard for waterproofing

Cement plaster rough
160-180 sq. ft. ( liq 1.5 + water 1 liter)
100 sq. ft. / Kg
95-110 sq. ft. / lt./ coat

1.5 liter to be added in cool guard for waterproofing

RCC
NA
NA
30 sq. ft. / Lt./coat
2 liter to be added in 3Kg Cement for waterproofing
20 sq. ft. / Kg / coat for FASCRS seal treatment.

Wall Treatments
Exterior rough wall
1] Crack filling with acrylic wall putty + Micro Seal Liquid
2] Primer - Mx Cool Guard– 1 coat - 150 sq. ft. / Unit / 2 coats
 (Mixing ratio - 2 kg pwr+1 kg liq+ 2kg water)
3] Mx Cool Wrap Premium – 2 coats. (45 sq. ft.)
Exterior smooth wall
1 Crack filling with acrylic wall putty + Micro Seal Liquid
2] Primer - Mx Cool guard– 1 coat 250 sq. ft.
(Mixing Ratio - 2 kg pwr+1 kg liq+ 2kg water)
3] Mx Cool Wrap Premium – 2 coats. (60 sq. ft.)  
Interior wall
1 Primer – Mx Seal Prime- 3 coat
2] Green Care - Wall seal Putty - 2 coats (22 sq. ft. / Kg/ Coat)
3] Mx Sheen Classic– 2 coat. (120sq. ft. / Kg / coat) 
CRACK FILLING
1)    V Groove to be made by cutter machine
2)    Inject High seal slurry 01 kg + Cement 500 Gms + 200 ml water OR TranSeal PF OR Hi Seal Bond.
3)    Fill the crack with Highly Flexible paste of U Seal Bond.
4)    Level the surface with Acrylic putty & Hi Seal Slurry paste.

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